Revolution in production: How cybersecurity ensures the future!

Revolution in production: How cybersecurity ensures the future!

What about the factories of the future? The manufacturing industry is located in an exciting change towards smart manufacturing systems. Networked machines, IoT sensors, AI analyzes and cloud-based controls are used here. But the opportunities that these technologies offer also bring risks with them, especially in the area of ​​cyber security. According to Security insider applies. More and more companies have to deal with the knowledge that their production systems are often insufficiently secured. Attacks on manufacturing companies are not only more common, but also more complex, as the "Data Breach Investigations Report" (DBIR) 2025 shows.

Particularly alarming: 53% of the security incidents concerned targeted system intrusions in the IT and OT infrastructure. Ransomware is one of the most dangerous threats and was involved in 44% of the data breakdowns, especially in small and medium -sized companies (SMEs), where 88% of the security violations were caused by ransomware. In addition, attackers combine technical weaknesses with stolen access data and often use VPNs and EDGE devices as an impairment.

The transformation to the smart factory

The switch to smart factories not only increases efficiency and flexibility in production, but also harbors new security risks. At this point Industrialanzeiger emphasizes that the security concerns the entire company-from the OT infrastructure to the qualified training of employees. The attack surface of the industrial systems grows through the growing together of IT and OT, which attracts cyber risks, which are often not really addressed at all. Classic IT security measures such as firewalls and VPNs are necessary, but not sufficient.

imaginative attackers often use firmware weak points to penetrate systems. Therefore, comprehensive tests of the device firmware along the supply chain and regular scans are essential during the boot process. In order to cope with the challenges of smart production, modern technologies such as AI and Edge Computing are decisive. These technologies enable companies to process large amounts of data in real time and to integrate safety protocols.

strategies for improving cyber security

The improvement of cyber security in the production industry requires a multi -layered concept. According to Deloitte rely on cyber-time recognition, but only a few companies have monitoring OT environments expanded. The focus on cyber security should be seen as a central driver for stable and efficient production processes. This also includes the implementation of zero-trust principles and regular vulnerability analyzes.

• Network segmentation between production and IT networks
• Multi-factor authentication for critical systems
• monitoring and anomaly detection by KI
• sensitization and training for employees

The example of the company BWT shows how intelligent manufacturing solutions can achieve efficiency increases by 30 %, a reduction in labor costs by 20 % and a reduction in energy consumption by 40 %. Proactive cyber security measures also ensure that manipulations are prevented.

The future of smart production looks promising, but without a robust security architecture, the potential remains unused. In order to really benefit from these developments, companies must continuously adapt their security strategies to new threats and be ready to implement innovative solutions for cyber security.